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LED-Backlit LCD Panel Supply Chain Struggles to Ramp Up Production

By Paul Semenza – Senior Vice President, Analyst Services, DisplaySearch

Shortages of LED chips and other components (including light guide plates and reflectors) in LED backlights for large-area TFT LCD panels are causing a tight supply of LED-backlit panels for TVs. Panel makers are indicating that they will not drop prices in Q2’10, which will result in a continuing (and perhaps increasing) premium for LED-backlit TV panels 32″ and larger. While temporary (panel makers feel that supply will increase in Q3’10) this could serve to limit the adoption of LED backlights in LCD TVs and monitors in 2010. Aggressive forecasts of 50 million LED-backlit LCD TVs in 2010 are now being scaled back.

While DisplaySearch continues to analyze the market, our forecast calls for 42 million LED-backlit TV panels to ship in 2010, which suddenly seems more reasonable than panel-makers’ original plans. One of the things that we took into account in making this forecast was the challenge of ramping up LED production so quickly. We estimate that the increase in LED area production from Q1’09 to Q’10 was 32%, a huge jump. Considering that much of the increase was accounted for by a relatively small number of chip makers in Taiwan and Korea, some of which are new to mass production and are relying on equipment coming from an even smaller number of suppliers, it should not be surprising that there are some learning curve challenges.

For more detail, see the DisplaySearch Monitor and the Quarterly Global TV Shipment and Forecast Report, which now tracks and forecasts LCD TVs by backlight type, and for LED backlights, by edge vs. direct.

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  • dave farnsworth

    Hard to tell who’s behind the 50 million 2010 LED BLU forecast cited in above article. DisplayBank was at 32 mil last I saw. Even DIsplaySearch’s latest numbers at USFPD conference revealed 36.5 mil for 2010. iSuppli has been even more conservative. So, who’s calling for 50 million? And when did DisplaySearch adjust their numbers for 2010 to 42 million???

  • http://www.displaysearch.com Paul Semenza

    Dave,

    Thanks for your comment – my post should have said “50 million LED-backlit LCD TV panels in 2010″ . This refers to the forecasts we have been hearing from panel makers; in fact, DisplaySearch’s Q1′ 10 LED Backlight Panel Shipment and Forecast Report estimates panel maker shipment plans for 2010 to be 55 million. We will be increasing our forecast of LED backlit-LCD TV panel shipments in 2010 to 42 million in our Q1 backlight report.

  • dave farnsworth

    Thanks, Paul.
    Look forward to your updated LED backlit LCD TV panel forecast. This already looks like it will be significantly different than the LED backlit forecast DisplaySearch presented at the USFPD Conference (my reference point for the latest DisplaySearch LED backlit forecast is Charles Annis’ presentation, p13). As always, I came away with great info and made excellent contacts at your most recent conference in San Diego.
    Thanks,
    Dave